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ISO 2408 / ASME B30.9 BASED

Wire Rope Capacity Calculator

Breaking load, working load limit (WLL), and weight per meter for 6×19 IWRC, 6×36 IWRC, and 6×7 FC wire rope.

WLL = MBL ÷ SF WLL = Breaking Load ÷ Safety Factor. Choose based on your application and local regulations.

Wire Rope Capacity Calculator

ISO 2408

Based on published standards data. Not a substitute for qualified rigger judgment. Always verify with manufacturer data.

:: SPEC DATA

Wire Rope Specification Tables

Complete breaking load and weight data for all standard diameters. ISO 2408 compliant, EIPS grade 1960 N/mm².

6×19 IWRC

Stiff, abrasion-resistant. General purpose rigging.

Ø (MM)BREAK (T)KG/M
62.40.13
84.20.23
106.50.36
129.30.52
1412.60.71
1616.40.93
1820.71.17
2025.51.45
2230.81.76
2436.62.10
2642.92.47
2849.72.87
3264.83.74
3681.94.73
40101.05.84

6×36 IWRC

Flexible. Cranes, winches & sheave applications.

Ø (MM)BREAK (T)KG/M
83.90.22
106.00.35
128.60.50
1411.70.68
1615.20.89
1819.21.13
2023.71.39
2228.61.68
2434.02.01
2639.92.36
2846.22.74
3260.33.58
3676.24.53
4094.05.60

6×7 FC

Very stiff. Static lines, guys & stays.

Ø (MM)BREAK (T)KG/M
41.10.06
51.70.09
62.40.13
84.30.23
106.70.36
129.60.52
1413.00.71
1617.00.93
:: SPEC DATA

Wire Rope Safety Factor Guide

WLL = Breaking Load ÷ Safety Factor. Choose based on your application and local regulations.

3.5:1

Specialized Equipment

Permitted for certain crane and winch applications under specific standards. Never assume 3.5:1 is acceptable — verify with the equipment manufacturer and applicable code.

5:1 DEFAULT

General Lifting — ASME B30.9 Minimum

The standard minimum for wire rope used in lifting service. Applies to slings, hoist ropes, and rigging. When in doubt, use 5:1.

10:1

Critical Lifts & Personnel

Used where failure would be catastrophic, man-riding applications, or where shock loading is possible. Many offshore and nuclear applications require 10:1 or higher.

:: FAQ

Wire Rope FAQ

What is the minimum safety factor for wire rope used in lifting?

ASME B30.9 recommends a minimum 5:1 safety factor for wire rope in lifting service. Some specialized equipment uses 3.5:1, and critical lifts may require 10:1.

What is the difference between breaking load and WLL?

Breaking load (minimum breaking strength) is the load at which the rope fails. WLL = breaking load ÷ safety factor. For a 20mm 6×19 IWRC rope with a 25.5 t breaking load at 5:1, WLL = 5.1 tonnes.

What is the difference between 6×19 and 6×36 wire rope?

6×19 has 19 wires per strand — stiffer, more abrasion-resistant, good for general rigging. 6×36 has 36 wires per strand — more flexible, better fatigue life over sheaves, ideal for crane hoist ropes.

When should I use 6×7 wire rope?

6×7 is the stiffest common construction. Use it for static lines, guy ropes, and stays where the rope won't bend over sheaves. Never use 6×7 in high-cycle bending applications.

What does IWRC mean?

IWRC stands for Independent Wire Rope Core. It is a small wire rope at the center of the main rope, replacing the fibre core (FC). IWRC provides approximately 7.5% higher breaking load, better crush resistance under load, and longer service life in dynamic lifting applications.

What does EIPS mean, and how does it differ from EEIPS?

EIPS (Extra Improved Plow Steel) refers to wire tensile strength of 1960 N/mm² — the standard grade for most lifting rope in ISO 2408 tables. EEIPS (Extra Extra Improved Plow Steel, 2160 N/mm²) gives slightly higher breaking loads at the same diameter, used where weight savings matter.

How do I inspect wire rope for removal from service?

ASME B30.9 requires removing wire rope if any of these are found: 10 or more broken wires in one rope lay length; 5 or more broken wires in one strand per lay; a visible kink, bird-cage, or crush; diameter reduction greater than 1/3 of original; corrosion pitting; or heat damage and excessive wear.

What is the WLL of a 16mm 6×19 IWRC wire rope at 5:1?

A 16mm 6×19 IWRC EIPS (1960 N/mm²) wire rope has a minimum breaking load of approximately 14.7 tonnes per ISO 2408. At a 5:1 safety factor, WLL = 14.7 ÷ 5 = 2.94 tonnes. Use the Wire Rope Capacity Calculator above for any diameter and construction.

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